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I did my own, headliner and all. I used 1/8" closed cell foam. Honestly, I got mine from work, but, it's the same thing the sell at a n upholstry shop. I have a resource for all the materials, Three rivers supply. They ship UPS, and, they suppply alot of the upholstry shops on the East coast. Phone: 412-462-3900
I used a hard plastic for my backer, rather than that black cardboard. Plastic won't get wet and warp or split. Cut your templates from grocery bags or cardboard first. Cut all of your upholstry with templates. This allows you to fit everything. Remember, you will be adding thickness to these templates, so compensate at the seams. Once you have everything fit, trace your pattern onto your backer. My backer came from Lowe's, in the shower department. A white plastic that's used behind shower walls. Now, with your panel cut out, lay it on the foam, and trace the pattern. Use 3M supper 77 areosol spray glue. spray the foam that you cut out, and allow to set for a minute or two. Lay backer on foam, flip, and press foam into backer. You now have a panel with foam on it. At this point, if you want a design in it, glue your foam pattern to the panel. if not, time to apply tweed. Lay panel on tweed. (backside of tweed) Cut the tweed around the pattern, leaving 3 inches excess around the perimeter. (you will be folding this over the backside) . Once you have the tweed cut, lay it out and spray it with glue, allow to set up, and apply panel. Flip it, and press material into panel. NOTE: Do NOT stretch the tweed, just smooth it. Allow the glue to set up. Next, take and "vee" the corners and any corners of your panel, to allow the tweed to be folded over the backside of the panel. Once everything is "veeed", spray and fold. I used a squeege to get nice sharp, crisp edges. You will need to work on your technique here. The sharper the edge, the neater the appearance. That's pretty much it. Cut, glue, smooth. There are many shortcuts I skipped, but, this should give you the general idea of how
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John "the shocker" Rocker
DSRA, NSRA, NSMA, KKOA, GAA, FOM, BDA, NRA, WHC, OBX
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